Case Studies
Heico
ACTIONS
- Developed inventory management system utilizing FIFO, accounting for production rates and material lead times
- Developed production scheduling system utilizing lean principals to sustain and continuously improve exiting systems
- Designed inspection tools checking part component alignment
- Designed custom tools for more efficient manufacturing operations
RESULTS
- Eliminated all $1.5 million delinquent orders
- Eliminated all overtime
- Increased inventory turnover
- Increased first pass yield
- Decreased scrap by 65%
- Increased margin by 25%
- Significantly improved customer relationship
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Heil Environmental
ACTIONS
- Team Building and Facilitation
- Creation of Design Improvements Teams
- Revamp Production Line set up and approach
- Concept Training – Lean, Wast Elimination, Theory of Constraints
- Implemented Single Piece Flow
- Instituted Inventory control
- Rapid Implementation and Success Evaluation
RESULTS
- Eliminated all $1.5 million delinquent orders
- Eliminated all overtime
- Increased inventory turnover
- Increased first pass yield
- Decreased scrap by 65%
- Increased margin by 25%
- Significantly improved customer relationship